12212 Corlett Ave, Cleveland, OH 44105 | Mon to Fri, 1pm to 8pm Free quotes on every repair
Floor pan stripped back to bare metal before patch work
The work others decline

Rust repair and patch panels in Cleveland

Rockers, floor pans, cab corners, bed sides and wheel arches. Rot cut out, panels fabricated to the original contour, welded, dressed and treated.

Google 4.9 50 reviews from Cleveland customers Rated with the BBBArc Wheels Welding LLC, since 2023
Black owned business Black ownedIndependent shop on Cleveland's southeast side

Most rust repair quotes people receive are not really quotes. They are a polite way of declining the job. A collision centre prices rust work at panel replacement rates with paint booth time attached, the number comes back higher than the vehicle is worth, and the owner concludes the car is finished. It usually is not. It is just not economic the way that shop does it.

Rust repair done as metalwork is a different job. The rot comes out, a panel gets shaped from flat steel to match the contour that was there, it gets welded in and dressed back, and the vehicle keeps going for years. There is no paint booth and no parts order, which is most of where the cost went.

Where Ohio salt lands first

Rockers and cab corners, because they sit in the spray path off the front wheels and drain badly by design.

Floor pans, particularly under the driver footwell where a leaking windscreen or door seal has been quietly wetting the carpet for years.

Wheel arches and quarter panel lips, which trap salt behind the lip where nothing washes it out.

Bed sides and bed floors on trucks, where anything carried wet has been sitting in the seams.

Shock towers and body mounts, which are structural and get their own treatment on the frame repair page.

Wheel tub rebuilt and finished
Wheel tub rebuilt and finished
Truck bed floor repaired and refinished
Truck bed floor repaired and refinished

What a patch panel actually involves

The rot gets cut out along a line in sound metal, not along the edge of the visible hole. Rust travels under paint, so the cut is always wider than what you can see.

The replacement is shaped from flat steel to the original profile. On a curved section like a wheel arch or a rocker that means forming the metal rather than bending a flat plate and calling it done, which is the difference between a repair that disappears under paint and one you can find with your eyes closed.

It gets welded in with stitched welds to control heat, so the panel does not warp and pull the surrounding metal out of shape.

Welds are dressed flush, then the panel is treated inside and out. On a closed section the cavity gets coated before it is sealed up.

Repaired underbody coated and sealed against road salt
Repaired underbody coated and sealed against road salt
Rusted wheel arch on a vehicle brought in for patch repair
Rusted wheel arch on a vehicle brought in for patch repair

How a rust repair runs

Photos of the areaWide shot plus close up, and a photo of the inside of the panel if you can reach it. Send to 216.309.1567.
Assess the real extentProbed and cleaned back. What is visible is usually somewhere between half and a third of what is actually gone.
Cut out along sound metalThe line is set in metal that is solid, which is always outside the visible damage.
Shape the panelFormed to the original contour rather than approximated with flat stock.
Stitch weld and dressWelded in stages to keep heat down and the panel flat, then dressed back flush.
Treat and coatInside and out, including the cavity on any closed section, so the repair is not the start of the next problem.

When rust has gone too far

We do metal, not paint. The vehicle leaves dressed, treated and ready for your painter. Being straight about that up front saves everyone a wasted afternoon.

Rust repair and patch panels questions

Is my car worth repairing if it has rust?

Often yes, when the rust is in panels rather than structure. A rocker or a floor pan is metalwork. A frame that has gone soft along its length is a different conversation. Send photos and you get an honest answer, including the answer that it is not worth it.

Do you paint after the rust repair?

No. We take it through to dressed, treated and ready for paint, and you take it to your painter. This shop is a metal shop.

Can you repair rust on a daily driver cheaply?

A repair on a daily driver is priced differently to a show car repair, because the standard is different. On a daily it needs to be strong, sealed and straight. On a restoration it also needs to be invisible under paint, and that takes considerably longer.

Will the rust come back?

Not in the repaired section if it was cut back to sound metal and coated properly. It can come back elsewhere on the same vehicle, because the conditions that caused it have not changed. Any honest shop tells you that rather than implying a patch immunises the whole car.

How much of the panel has to come out?

More than you can see, always. Rust spreads under paint, so cutting to the edge of the hole leaves compromised metal at the weld line and the repair fails there first.

Other body and rust work

Rusted or bent? Send a photo.

Most quotes come back the same day the shop is open. Free, no obligation, and if it cannot be repaired you will hear that straight.